Fewer defects, fewer problems : how the JMP degasser system is revolutionising seat manufacturing

The importance of doing it right

In the demanding field of foam seat manufacturing for cars, aircraft, theatres, and trains, perfection is the standard. Every detail counts, and the slightest imperfection can compromise the final quality of the product. It is in this environment, where precision is imperative, that JMP Assemblage stands out with its revolutionary polyurethane mould degassing system.

Traditionally, mould degassing was a tedious manual task, prone to inconsistent results. However, at JMP Assemblage, innovation is at the heart of our approach. We have designed a unique automatic carousel that completely revolutionises this crucial process.

Efficiency in the service of quality

Before the advent of JMP Assemblage’s degassing system, many companies faced alarming rework rates, with foam defects reaching up to 70-80%. These imperfections were not only costly in terms of time and resources, but also compromised end customer satisfaction.

Thanks to the implementation of JMP Assemblage’s degassing system, this percentage has dropped dramatically, now reaching only 3-4% of reviews. This drastic reduction in defects is a clear demonstration of the unmatched efficiency of our cutting-edge technology. You can find more information about our process on the dedicated page.

The pursuit of perfection

Mould degassing plays a crucial role, as it directly impacts the quality of the foam produced. If the foam is not perfectly expanded, potential defects such as holes may appear, compromising both the structural integrity and aesthetic quality of the final product. These defects are particularly problematic when they occur in corners, as once the seat is covered with fabric, they become impossible to correct. The product must then be discarded, resulting in a significant financial loss for the company.

Customised solutions for specific needs

At JMP Assemblage, our commitment to excellence is also reflected in our ability to offer custom solutions. In addition to our revolutionary degassing system, we offer specific degassers designed for corners. These tailor-made solutions ensure that each customer benefits from technology perfectly adapted to their specific needs, thereby strengthening their competitiveness in the market. We have an extensive catalogue available to showcase our various products.

JMP Assemblage has not only redefined industry standards for polyurethane moulds degassing, but has also demonstrated its unwavering commitment to innovation, quality and customer satisfaction. In an industry where perfection is the only acceptable option, JMP Assemblage continues to set the standard, constantly pushing the boundaries of what is possible in high-quality foam manufacturing for seats.

Your specialist in degassers for polyurethane moulds is at your disposal to meet your needs. If you have any questions or would like a quote, please contact us by telephone on +44 (0)3 89 73 83 83 or +44 (0)6 89 33 61 43, or send us an email : Contact JMP Assemblage, manufacturer of degassing agents for polyurethane moulds.